Month: June 2010

Getting moldy

Posted by – June 29, 2010

Dave has been busy with the CNC machine making new molds for the 2010-2011 boots.  We’re using a new mold material that is better and the last has some great refinements resulting from feedback from our racers.

Tomorrow we’re gonna test the new molds for the 245s, using the new cuff materials and I am psyched! It’ll be fun to get back to making boot parts and especially fun to see how the new materials and molds work.

I’ve been going through some of the minutiae this week and, frankly, I am sick of it. I am most excited when I am making boots, talking with customers and so forth.  I hate some of the piddly crap.  But, it’s all part of the business, right?

We’re getting booked up with the orders for next season, so if you think you want a pair of DODGE carbon fiber Ski Boots, please contact us soon so you can be assured of a place in line and not left out in the cold.

Bill

Twitter Weekly Updates for 2010-06-27

Posted by – June 27, 2010

  • I love the Barrett-Jackson Collector Car Auctions. #

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I love the Barrett-Jackson Col…

Posted by – June 26, 2010

I love the Barrett-Jackson Collector Car Auctions.

“Smiling toes, happy feet”

Posted by – June 26, 2010

The new DODGE Ski Boots liner arrived yesterday and they look (and feel) GREAT!

We’ve been working with a “calzaturificio” to make liners specially for DODGE carbon fiber ski boots.  We chose a style familiar to most racers, using a hand-lasted, lace-up style that feels like a boxing shoe.

The first, most visible distinction from other liners is the expandable heel track designed to work with the DODGE heel track for ease of entry.  We did this to make it easy to get the boots on without having to remove the liners from the boots.  For this reason, we don’t use laces, but we’ve included lace loops for those who must have them.

The material used surrounding the foot is very pliable and form fitting.  At first, it feels pretty snug, but after having it on for a little while, the “scarpetta” stretches like a fine Italian loafer, giving a nice even hug all over your foot.

Dave tried it on yesterday and said it was the most comfortable inner boot he’s ever had on his foot.  I agree and can hardly wait to have it on snow.

While it’s made for a DODGE boot, it will also work well with typical “plug” boots and, while it is very similar to their liners, we think the DODGE provides a better fit and feel, making it a good option for a replacement liner.  (Though we’d rather have people in the whole DODGE boot, of course!)

Stay tuned for more as we gear up for next year!

Bill

“How is production going?”

Posted by – June 22, 2010

We received a nice letter from Michael today at DODGE Ski Boots, asking “How is production going? The blog has been silent about it.”

My apologies to Michael (and everyone else) for not talking about making the boots for a while.  I guess it’s because we were so busy through May getting boots ready for the June camps that I haven’t thought to update all of you on what’s going on with the factory. Here goes.

We shut down production right after Memorial Day so we could make new molds, re-arrange the work flow so it’s a little better and otherwise get everything ready for starting up again in July, making boots for New Zealand, Chile and for people looking to buy their boots early rather than risk not getting any.

Dave has been working like a madman running the CNC router to make all the new molds, including those for size 245 and 235 boots.  We’ve incorporated changes made as a result of the input from people skiing on it last year.  The `10-11 boot will fit a little closer in the forefoot, have a little more room in the styloid process and a little less forward lean.  Plus we found a mold material that will give us a better end-result and help in the production process.

Dave has also been wiring up our new robot.  You’ll recall we had our first employee retirement this Spring, with our original Motoman.  The new robot should be ready soon and will definitely speed things along.

I’ve been working to re-arrange the workflow so it’ll be smoother and also getting parts organized in anticipation of starting up again in a couple of weeks.  That, and a lot of bookwork and other things that are less than exhilarating, but crucial.

So, Michael, in answer to your question: Production for the DODGE carbon fiber ski boot is getting ready to start up again and it’s gonna be exciting!

Stay tuned.

Bill

DODGE Ski Boots on snow (and off)

Posted by – June 18, 2010

We’re getting early reports from DODGE carbon fiber ski boots away at summer camps and the news is good.

One of the racers training at Juvasshytta, Norway tells us:

“All is good here!  Boots are super fast on this stuff, no doubt about it, I was absolutely killing (name withheld) yesterday and Warner is super fast too. Straight up amazing! …Super fun to get a lot of miles on them!”

And, the boots that “went freestyle” are getting good grades too.  Here’s a first-day report from Copper Mountain:
“Used the boots on the snowflex and foam pit. They are very light and comfortable–enough for some double backs and 1080s.”

I’m looking forward to hearing from Mount Hood and will let you know.

Enjoy this nice weather.
Bill

What a weekend! Now it’s back to work.

Posted by – June 14, 2010

What a terrific weekend at the Canadian Grand Prix in Montreal!  The racing action was as good as could be imagined, with many close races within the race, no safety cars, great weather and even better company!

As you’ve been reading, this was the 4th Annual Bill/Ellen father-daughter Formula One race outing.  It’s a really special weekend for me and auto racing is a very special connection I’ve had with Ellen since she was a little girl.  Each year is better than the previous one, and this year’s was no exception.  I guess as we get more experience going to the Montreal race, it’s easy to focus on the things we enjoy.

In year’s past, Ellen and I have been in Grandstand 15 which is deep in the hairpin, but a little far from the racing action.  The racing action in the hairpin is always exciting, as this is the place where the cars decelerate from nearly 200 MPH to less than 50 MPH and then accelerate back up to nearly 200 MPH down the front stretch.

This year we were lucky to join in with Dave and his race buddies J.B., Jeff and Matty, sitting in Grandstand 24.  The change in perspective is amazing as we could appreciate how incredibly the cars brake for the corner and then get back up to speed.  And, we were closer to the cars so we could see a lot of minute things we were not able to see in the past.  Ellen was able to get some great photos like this one.

The guys were nice enough to include us for dinner Saturday night in Montreal and didn’t make Ellen feel awkward being with a bunch of guys on their “guys weekend” (though we made sure not to interfere with “guy activities”.)  Thanks Dave, JB, Jeff and Matty.  Looking forward to next year.

This year was also a first for us as it’s the first time we went “legit”.  See, when we first starting attending the race, Ellen had just had knee surgery, so I was able to procure a parking pass that let us drive onto the island and park behind the grandstand.  Sweet! We drove right past the “peasants” and never had to hassle with the Metro, walking or any issues.  And, I was able to keep that going for the next 2 years after that.  It made it really easy, especially when we were driving back and forth each day from Essex.

So, when we joined in with Dave’s group and switched grandstands, Ellen & I decided we would stay overnight rather than commuting so we could see what was going on in Montreal.  Doing that I figured we would not try for the parking pass and do what the “real people” do … take the Metro and walk!  In other words, we went “legit”!  It was actually very easy and fun.  And, especially after the race when I was dreading fighting the crowds for the Metro, we made it from the grandstand to the Metro in under 15 minutes, made it right onto a train and were in the car less than 30 minutes from the end of the race.  In years past, they wouldn’t even open the bridge to exiting car traffic for a couple of hours, so we made it home within 2 hours of the completion of the race.

Of course, there was a little post-race jousting with other race fans on the highway, but let it be said that the “cool dude” driving a Nissan GT-R from Connecticut was embarrassed in front of his girlfriend by the Audi allroad from Vermont!!  And, using the border crossing at Alburgh Springs I’m sure saved a bunch of time rather than waiting at Highgate Springs.

Bonnie was really wonderful, having made a delicious eggplant lasagna which we devoured when we got home and enjoyed watching the DVR of the race.  (What?  You know that even if you were there, you have to watch the TV coverage to ensure you saw everything, right?)

Sacked out big time and slept like a log.

What a great weekend.

Now it’s back to work at DODGE Ski Boots, working on those carbon fiber ski boots.

Got inquiries from more European WC racers asking how to purchase the boot.

More later.

Bill

Twitter Weekly Updates for 2010-06-13

Posted by – June 13, 2010

  • Another great day at the Montreal Grand Prix. Supposed to be hot tomorrow. Looking forward to it. Having fun with daughter Ellen. #
  • http://znl.me/PSNSKX Ellen and I are enjoying Formula 1600 qualy at the Montreal Grand Prix. F1 in a little over an hour. Fun! #
  • http://znl.me/P3BQ90 Ferrari! Saturday @ Montreal. P3 in 25 minutes. Yay! #
  • Montreal Formula One race. First we saw were the Historic Formula 1 cars. Love the McLaren driven by Alain Prost. #

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Another great day at the Montr…

Posted by – June 12, 2010

Another great day at the Montreal Grand Prix. Supposed to be hot tomorrow. Looking forward to it. Having fun with daughter Ellen.

http://znl.me/PSNSKX Ellen and…

Posted by – June 12, 2010

http://znl.me/PSNSKX Ellen and I are enjoying Formula 1600 qualy at the Montreal Grand Prix. F1 in a little over an hour. Fun!